Manual Valve Testing Plan
Could somebody help me to find out which Code or Standard is specifying the valve percent to be hydrotested. Our valve supplier is replied as per below:Type Qty Rating PercentageGate 840 150, 300, 600 20% persize/per ratingGlobe 90 150, 300, 600 20% persize/per ratingCheck 100 150, 300, 600 20% persize/per ratingGate 650 150, 300, 600 10% persize/per ratingFor hydrotesting at 150% of the rated pressure, every code or standard I have ever seen for valves over the last 30 years requires 100%If you are requiring a special test that is in addition to normal valve shell (hydrotest) and seat tests, then some end users allow testing of 10% of the lot but usually state something that if one fails, then the entire lot must be tested.In short, all valves should be hydrtotested to 150% sometime before being put into service. Could be in the valve factory or when the entire piping system is tested. All valves should have a seat test to verify quality. Seat test conditions should be the most challenging for the valve to pass (i.e., don't do a high pressure seat test at 1.1 times the rated pressure on a soft-seated floating ball valve as it will easily pass. Use a low pressure air test).
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